Nanobubble Technology for Wastewater Treatment
Energy and Operational Optimisation for Plants 10-100 L/s
Our Value Proposition
Nanobubbles (NB) represent a groundbreaking innovation for municipal and industrial wastewater treatment in Chile. This technology delivers tangible benefits:
- Energy savings: 20-50% reduction in aeration costs
- Capacity boost: up to 25% more capacity without expansion works
- Sludge reduction: 10-30% less volume produced
- Better effluent quality: easier compliance with regulations
- ROI: 2-4 years with hybrid configuration
Aeration typically consumes 50-70% of a treatment plant’s energy. Nanobubbles vastly improve this efficiency through superior oxygen transfer and unique physical properties that optimise biological processes.
What Are Nanobubbles?
Nanobubbles are ultra-fine bubbles with a diameter smaller than 1 micron—about 500 times smaller than ordinary bubbles.
Key Properties
- Prolonged Lifespan
- Do not float up quickly like normal bubbles
- Remain suspended for hours or days
- Move via Brownian motion instead of rising
- Massive Specific Surface Area
- Up to 400 times more contact area per volume
- Enables highly efficient gas-liquid transfer
- Exceptional Stability
- Negative surface charge prevents merging
- May persist for months in suspension
- Improve solid-liquid separation by adhering to particles
- High Transfer Efficiency
- 85-90% oxygen transfer (vs 15-25% conventional)
- Alpha factor ≈ 1 (no degradation in wastewater)
- Virtually complete gas dissolution
The Problem: Conventional Aeration
Current Limitations
Traditional blower and diffuser systems face major challenges:
- High Energy Consumption
- 0.5–1.0 kWh/m³ in small plants (≤10 L/s)
- 0.3–0.6 kWh/m³ in large plants (≥100 L/s)
- Example: a 50 L/s plant uses ~730 MWh/year for aeration
- Limited Efficiency
- 2–3% OTE per metre of water depth
- 15–25% total transfer in a typical 4–5m tank
- Most air escapes without dissolving
- Operational Issues
- Alpha factor of 0.4–0.6: surfactants halve efficiency
- Diffuser fouling: biofilms reduce output 5–10% annually
- High maintenance: frequent cleaning, membrane replacement
- Limited flexibility: hard to increase capacity without major works
The Solution: Nanobubbles
Benefits by Process Stage
Stage
NB Improvement
Impact
Collection/Pre-treatment
Early influent oxidation
90–100% H₂S odour removal, less corrosion
Primary Treatment
Enhanced solids/fats flotation
+5–10% TSS removal, better BOD capture
Secondary Aeration
OTE 85–90%, uniform DO
20–50% energy savings, 30–40% lower BOD output
Clarification
Improved settleability
Less TSS in effluent, biofilm inhibition
Disinfection
Cleaner effluent + ROS
10–20% less chlorine, better UV efficiency
Sludge Handling
Accelerated aerobic digestion
10–30% less volume, up to +85% dry solids
Reduce costs, chemical use, and boost plant efficiency.
Treatment without Chemicals.
Competitive Advantages
- Technical
- Superior transfer efficiency (85–90% vs. 15–25%)
- Similar alpha factor ≈1 (no loss in wastewater)
- Even distribution of oxygen
- No diffuser fouling
- Less maintenance
- Economic
- Energy savings: typical 30–50%
- Less chemicals: 10–20% chlorine reduction
- Less sludge: 10–30% lower volumes
- Fast ROI: 2–4 years hybrid mode
- Avoided capex: expansions postponed or eliminated
- Environmental
- Lower carbon footprint (less kWh)
- Total odour elimination
- No extra chemicals required
- More usable biogas produced
- Better quality effluents
- Operational
- Flexible installation (modular)
- Integration without major shutdowns
- Greater resilience to variable loads
- System redundancy
- Automated operation
Practical Implementation
Integration Recommendations
- Best practice: Inject NB “as far upstream as possible”
- In intake chamber or pump well
- Before primary treatment
- In biological recirculation line
- Installation options:
- Inline pre-treatment system
- Recirculation in aeration tank
- Floating modules for lagoons
- Mobile units for pilots
Typical Sizing
- Generator capacities:
- Small: 10–50 GPM (2–11 m³/h)
- Medium: 100–500 GPM (23–115 m³/h)
- Large: 1,000–5,000 GPM (230–1,150 m³/h)
- Example for 50 L/s (180 m³/h):
- 1–2 medium generators in parallel
- Total power: 15–30 kW
- Area required: 10–20 m²
Why Choose Nanosud?
- Proven Technology
- Backed by UCLA studies (2017)
- Success stories in the US, Europe, and Asia
- Over 3,000 global installations
- Comprehensive Support
- Feasibility studies
- Demonstration pilots
- Turn-key installation
- Operator training
- After-sales service
- Commitment to Sustainability
- Verifiable carbon footprint reduction
- Contribution to ISO 14001, ESG certifications
- Circular economy: less waste, more energy recovery
The Nanosud
Effect
In summary, nanobubbles provide a versatile and effective solution for wastewater treatment. Their ability to enhance aeration, promote oxidation without chemicals, and improve physical separation makes this technology an attractive option for treatment plants looking to boost efficiency and sustainability.
Request a tailored assessment for your sector.
Nanosud Applications
We apply nanobubble technology wherever water is critical. Select your industry and discover real benefits.